Modulation Technologies
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Modulation Technologies

Modulation technologies have the ability to modify compressor performance and therefore perform more efficiently at different ambient temperatures.  The capacity of the compressor changes to meet the cooling demand and therefore reduce energy consumption.  Modulation technology leads to many benefits including increased humidity and temperature control, efficiency, reliability and comfort.  Copeland Scroll compressors utilize this technology to offer the best possible solution for residential and commercial applications.


Multiple Compressors (Tandems/Trios)

Multiple CompressorsSimilar  to other modulation approaches, tandems offer improved part-load efficiencies, including integrated Energy Efficiency Ratio (IEER) and Integrated Part Load Value (IPLV), while maximizing full-load efficiency. A user also has the option to 'tandemize' different compressor sizes commonly called un-even tandems which provides exceptional IPLV efficiencies. In addition, a Copeland Scroll Digital compressor can be 'tandemized' with a fixed capacity scroll compressor. This combination offers a very simple solution to deliver continuous capacity modulation while delivering precise humidity and temperature control. Copeland Scroll compressors range from 1-40 HP for single compressor configurations and 3-120 HP in tandem and trio configurations.
 
Advantages:
  • Efficiency: High system efficiency at both full-load and part-load
  • Flexibility: Versatile compressor combinations
  • Oil Management: No extra oil management hardware needed
  • Load Matching: Stepped capacity modulation for higher part-load efficiency levels

Copeland Scroll™ multiples brochure


Copeland Scroll™ UltraTech™ Compressors

Copeland Scroll™ UltraTech™ CompressorsThe Copeland Scroll UltraTech compressor is typically used on split and packaged systems under 5 HP. The compressor runs at either 67% or 100% capacity, depending on cooling/heating demand. When partial load is needed, bypass ports inside the compression chamber open which partially unloads the compressor. This allows the compressor to pump only the refrigerant needed to achieve 67% capacity, making this more efficient than hot-gas bypass. Field testing shows improved temperature and humidity control provided by Copeland Scroll UltraTech compressors compared to fixed compressors. But, more importantly, inside comfort levels are maintained, regardless of how hot or cold it is outside.​

Advantages:

  • Installation Costs: Less expensive than inverter systems or Copeland Scroll Digital systems, most cost effective method of modulation for systems under 5HP
  • Reliability: Comparable to fixed scroll systems
  • Efficiency: More efficient than hot-gas bypass, more efficient than inverters or Copeland Scroll Digital at 67% load
  • Oil Management Issues: None
  • Electromagnetic Interference Issues: None
How Copeland Scroll™ UltraTech™ compressors work​
Copeland Scroll™ UltraTech™ two-stage scroll compressor brochure​
Application Engineering Bulletin
Press Release​


Copeland Scroll™ Digital Compressors

Copeland Scroll Digital CompressorThe Copeland Scroll Digital compressor utilizes axial scroll compliance to achieve modulation by forcing the scrolls to separate, causing compression of the refrigerant to stop without stopping the compressor motor. In this “unloaded” state, the compressor output is zero capacity. When the scrolls are engaged in the “loaded” state, compressor output is 100% capacity. The scrolls are separated in a periodic cycle (15 seconds) to obtain a time-averaged compressor capacity based on the ratio of loading and unloading times. This allows the compressor to achieve infinite capacity modulation between 10% and 100%.By offering a capacity range of 10%–100%, the Copeland Scroll Digital compressor doesn't need to start-stop as often as a traditional compressor. That means enhanced reliability and less maintenance because of the reduced wear and tear on the compressor.

Advantages: 

  • Modulation Capability: Precise capacity matching capability provides continuous modulation between 10% and 100% capacity, the widest available capacity modulation range available
  • Temperature Control: Precise and smooth control is achieved, limiting any fluctuations in setpoint
  • Humidity Control: Precise and smooth control is achieved, limiting any fluctuations in setpoint
  • Efficiency: High system efficiency is obtained by matching capacity with cooling/heating demand
  • Oil Management Issues: None, since compressor motor runs at constant speed
  • Electromagnetic Interference Issues: None, since no motor frequency variation is needed
How Copeland Scroll™ Digital compressor works​
Copeland Scroll Digital™ compressors brochure​
Application Engineering Bulletin
Press Release​

Copeland Scroll™ Variable Speed Compressors
 
 Residential Copeland Scroll Variable Speed Compressor
  Commercial Copeland Scroll Variable Speed Compressor
Variable speed systems modulate refrigerant flow by varying the speed of the compressor motor. The compressor motor speed determines the refrigerant flow speed. Therefore, by varying the motor frequency, capacity can be modulated. Capacity output increases and decreases with motor speed. Although this allows precise temperature and humidity control, oil management hardware and electronics are needed to ensure enough oil is in the compressor during slow motor conditions and to ensure that too much oil does not get pushed out of the compressor during fast motor conditions. Emerson's new Copeland Scroll variable speed compressors are optimized for high efficiency residential and commercial applications. Our newest compressor technology innovation delivers superior system performance.
 
Advantages:
  • Modulation Capability: 900-7200RPM speed range
  • Efficiency: High system efficiency is obtained by matching capacity with cooling/heating demand. Highest part-load efficiencies of any modulation technology
  • Reliability: Capable of superior reliability due to active protection provided by the motor control drive
  • Temperature Control: Precise control is achieved
  • Humidity Control: Precise control is achieved

For additional  product information, please visit:

Residential variable speed compressors
Commercial variable speed compressors

How Copeland Scroll™ variable speed compressor works​
Press Release​
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Understanding Compressor Modulation in Air Conditioning Applications eBook

Copeland Scroll Modulation Technologies

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