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Emerson Retail Solutions: Lower Your Utility Costs with E2’s Load Shedding Capabilities

With energy costs near record highs, retailers are increasingly interested in controlling their utility costs. The E2 Facility Management System has long supported a unique load control capability that manages a store’s electrical usage. The primary goal of this capability is to ensure that a store uses less than the maximum desired level of energy at every possible time interval.

 

 

By monitoring kilowatt usage, E2 always knows how much energy a store is using at any given time. As the rate of energy usage increases toward a retailer’s established peak limit, E2 begins taking pre-defined steps to reduce that location's energy consumption. Like most utility companies, the E2 uses a sliding demand window to measure power usage over time. The window may be set between five and 30 minutes, depending on a customer’s preference. If a store’s average power usage during a demand window exceeds the customer’s peak limit, “load shedding” will begin.

Each device that is set up for load shedding must be assigned a priority level in the E2. When the E2 begins load shedding, it sheds all applications that are in the first priority level. It then continues to shed higher levels until the demand is at an acceptable level, or until all levels are shed. There are three priority levels available: First Shed, Rotational Shed, and Last Shed. Equipment in the First Shed should be non-critical devices that would have no significant effect on the store if it were to be shed for an extended period of time. Examples of this might be motor room exhaust fans or lights in low-occupancy rooms. Equipment in the Rotational Shed is only shed if all devices in the First Shed have been deactivated and the store is still using too much energy. Devices in this Rotational Shed should be more important to a store’s performance, but not critical, because they will spend more time in load shed. Finally, equipment in the Last Shed priority is shed only if all devices in the first two priorities have been shed and an energy reduction is still required. This equipment should be the most vital to a store’s performance, since it will be shed only as a last resort and will therefore spend the least amount of time in load shed.

E2 has three different modes of operation that determine which priority levels should be enabled and when.  Normally, the E2 operates in the first mode, proceeding to the second and third modes only if demand is not lowering at an acceptable rate.  The first mode starts when the average power usage of a store rises above its setpoint in a demand window.  When this occurs, E2 begins load shedding, starting with the first device in the First Shed priority and continuing through all equipment in the First, Rotational, and Last Shed priorities.  The second mode begins when the first mode has been in effect for one quarter of a demand window and the power usage of the store continues to rise.  This is similar to the first mode, except that E2 begins shedding two devices at once instead of one. 

The third and final mode begins if the store’s average power usage is still above the demand setpoint and the demand window is almost at the end of its period.  During this final mode, E2 calculates how many devices it needs to shed to bring the average power usage below the desired setpoint.  Because this mode may turn off multiple devices to bring average power usage below the setpoint, it is only used as a last resort to prevent a customer from exceeding their energy target.  In addition to the three modes described here, a retailer may create his own custom demand control algorithm using sensor control applications.  This custom procedure may use any series of actions or applications to accomplish the desired behavior, allowing the retailer to have considerably more flexibility.  

In all instances, it is important that store circuits be designed with load shedding in mind.  However, if a facility does not have loads broken out properly, retailers can still take advantage of this capability with minor wiring changes.

As a result of these algorithms, some customers have seen a seven percent decrease in their utility bills.  As energy prices increase and retailers strive to improve the environmental sustainability of their stores, more retailers are expected to adopt these strategies.  

To learn more about the E2 Facility Management System or other innovative ways Retail Solutions helps retailers worldwide lower their energy costs, please click here to e-mail a sales representative.

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